PCB Assembly (PCBA) Training Module

A complete program covering manual soldering, SMT soldering, mounting, PCB design, testing, and final certification.

Mounting & Soldering Methods

Mounting

  • MI Process
  • AI Process
  • Pick & Place
  • Reflow Soldering

Soldering

  • Manual Soldering
  • Dip Soldering
  • Wave Soldering
  • Reflow Soldering

Circuit board testing involves Automated Optical Inspection (AOI), In-Circuit Testing (ICT), Flying Probe Testing, and Functional Testing to ensure defect-free PCB assemblies.

Manual Soldering Module

SMT Soldering Sessions

Session 1

  • Introduction to PCB basics (SS/DS, MC PCB, Flexible PCB)
  • Manufacturing video of PCB
  • Identify SS & DS PCBs
  • Introduction to soldering techniques: manual, dip, wave, reflow

Session 2

  • Component introduction & category
  • Electronic packaging types
  • Symbols, footprints, BOM, datasheets
  • Practical: Collect datasheets & draw component symbols

Session 3

  • Introduction to Surface Mount Technology (SMT)
  • Advantages of SMT over IMT
  • Surface mount components & packages
  • Solder paste introduction
  • Soldering SMT assemblies – Wave & Reflow

Session 4

  • Pick & Place machine basics
  • Loading manufacturing data into the machine
  • Machine working and demo videos

Session 5

  • Soldering materials: solder, flux, cleaning solvents
  • Correct tool usage & component mounting
  • Solderability testing & inspection of solder joints
  • Defects in solder joints
  • Practical: Solder IMT & SMT components, error checking

Session 6

  • Mass soldering techniques
  • Wave soldering process and stages: fluxer, pre-heater, solder bath, conveyor
  • Defects in wave soldering

Session 7

  • Crimping & wire wrapping
  • Conductive adhesives
  • Chip on board (COB)
  • Tape Automated Bonding (TAB)

Session 8

  • PCB design using SMT components
  • Size & cost factors of DS PCBs
  • Checking footprints with butter paper

Session 9

  • What is ESD & static charges
  • Prevention methods & standards
  • Handling of static-sensitive devices
  • Practical: Check ESD protection devices

Session 10

Modular Test

Session 11

Visit to an electronics manufacturing unit

Session 12

  • Introduction to Pre-production Engineering
  • Final QA & Certification Distribution

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